Large-tonnage goods should be handled and sorted with powerful drives, powerful controls, and high reliability. Highly integrated, autonomously controllable, small and precise control units are core components. But high-end industrial control systems in the field of logistics have been monopolized by long-established foreign companies, which feature high costs, long delivery time, and failure in the purchase. Meanwhile, the industrial control system made in China is at a distinct disadvantage in function, control accuracy and stability. The high-performance industrial control system largely depends on imports, with a low domestic production rate of key components.
Large-tonnage goods should be handled and sorted with powerful drives, powerful controls, and high reliability. In particular, highly integrated, autonomously controllable, small and precise control units are core components. But high-end industrial control systems in the field of logistics have been monopolized by long-established foreign companies, which feature high costs, long delivery time, and failure in the purchase. Meanwhile, the industrial control system made in China is at a distinct disadvantage in function, control accuracy and stability. The high-performance industrial control system largely depends on imports, with the domestic production rate of key components reaching roughly 10%.
STON Robot has been devoted to developing the core control system since 2016, which creatively developed a rack free control system abroad in 2021. Based on the idea of dimension reduction, the most advanced technology was first encapsulated. Next, the complicated industrial robot control system was turned into a consumer product that is as simple and usable as home appliances. Through this, the traditional electrical control method is transformed into a low-code database software control method. There is the first case worldwide, filling the blank field at home and abroad. The rack free control system is a new robot control technology developed for the large logistics sorting industry, which redefines the technical standards of the large logistics industry and raises them to a new height through completely subverting the logistics sorting method. The high-end high-power rack free control system broke up the foreign monopoly via import substitution based on the idea of dimension reduction. The project product is in conformity with the high-quality development planning of Jiangsu's "14th Five-Year Plan" manufacturing industry, belonging to the high-end equipment cluster - industrial robot industry. Conforming to the needs of the national development strategy, it is essential for the independence and localization of logistics, warehousing and sorting equipment in China.
The truss robot becomes less complicated just like a home appliance (free of installation, commissioning, programming, operation, and maintenance);
The cost of the truss robot is low, with the cost performance being superior to the automatic three-dimensional warehouse and forklift yard;
The truss robot forms a technical advantage of dimension reduction in the logistics yard;
The traditional electrical control cabinet equipped with Siemens controllers requires huge time and great labor costs.
The wiring of the control cabinet can be done neatly based on manual work. In that case, unstable factors are caused, leading to complicated work and difficult control.
Enormous expense in time and cost
Dependence on manual operation
Energy chain should be connected to moving parts.
↓ Quantity of electrical drawings of an automobile engine block project
Nearly 9 packs of A4 paper / in 3 months
Excellent bottom communication technology with independent technology Gigabit Ethernet industrial bus technology Glink-II can achieve the data exchange rate reaching the millisecond level. The efficiency of the whole line is higher than that of the traditional control method (Siemens 100M bus) due to the fast data exchange speed, and its safety and reliability are also improved.
The optical fiber connection technology is adopted as the bus technology, featuring satisfactory compatibility and connectivity. Be compatible with CAN, PROFI-BUS, and HART bus technologies.
Gigabit network, as the main form of future industrial communication, is an excellent technology for building industrial interconnection.
High-strength aluminum alloy die-casting shell
High safety regulations
The rack free system is configured with a die-cast aluminum alloy shell. And its RGBT power components are designed on the backplane of the aluminum base body with a heat sink to solve the problem of high power and heat dissipation. And a 4-level high-safety design is applied to the circuit board. Its system architecture is designed according to Huawei's design idea with the sealing level achieved IP67 (and the cabin is IP68 under the limitation of domestic waterproof joints). It can be used in harsh environments and in the open air.