Aerial Sorting Intelligent Warehouse

Aerial Sorting Intelligent Warehouse
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Aerial Sorting Intelligent Warehouse

The T series aerial sorting intelligent library integrates technologies from the crane industry, the forklift industry, the truss robot industry, the CNC machine tool industry, the servo controller industry, and the software industry, which encapsulates the most advanced technology based on the idea of dimension reduction. In other words, a sophisticated industrial robotic system is produced into standard products that are as simple and user-friendly as home appliances, which is superior to traditional equipment over efficiency and price. The FMCGyard truss sorting robot is designed with distributed rack free control technology to achieve highly- encapsulated products and the fool application mode free of installation, commissioning, and programming, contributing to minimizing difficulty in the deployment and the use of robot systems. Also, it can realize the three-dimensional yard warehousing and ex-warehouse as well as sorting operation in an open space using the original driving track of the factory without secondary transformation of the factory building. It can be applied in industries such as the logistics industry, the chemical industry, the logistics industry, the construction industry, the manufacturing industry, the agriculture and animal husbandry, raw materials, and energy.

A servo variable gripper is adopted in the aerial sorting truss robot to grab square trays and material boxes of varying sizes within the grabbing range. In that case, it is unnecessary to customize the gripper. With the factory span designed based on the building modules, sorting robots are standard products. STON encapsulates the control system with neither ground wiring, nor drag chains and pipelines connecting to the ground. After being unloaded in the factory, it can be operated upon hoisted to the crane track using the lifting equipment. And the operating program can be downloaded from the main control terminal via the wireless network. And the control signals interacting with the ground can also be transmitted through the wireless network. It is a design that is free of deployment and maintenance. With such a standardized design, the product can be mass-produced and deployed at a low cost with a fast deployment speed, featuring cost-effectiveness.

T Series Aerial Sorting Truss Robot T Series Aerial Sorting Truss Robot

Three-stage telescopic blade arm: Telescopic stroke ranging from 4.5 to 6m

Telescoping Blade Dual Arms

↓ The blade robotic arm can grip the cargo, which can automatically sense the strength and state of the cargo thanks to its configuration with a current loop force control algorithm.

↓ Hidden fork design: 4 variable position forks that can be automatically shifted as per the pallet size

  • Flexible grab mechanism:
    1. Programmable 7-axis linkage: Adapt to various pallet sizes, being foldable (rotating to open), and minimize the stacking spacing between goods
    2. Grabbing the goods in the opposite way with 4 forks: To achieve stable grabbing of the goods
    3. Two sets of blade servo-driven multi-stage telescopic structure
  • Traditional mask of forklift truck:
    1. A pitching mechanism is designed to stabilize the goods to prevent the goods from dumping, most of which are single tow.
    2. The fork spacing should be adjusted manually.
    3. The fork cannot be folded.

It is suitable for commercially available trays with a width ranging from 650 to1300mm.

Specifications of T Series Aerial Sorting Truss Robot

T Series Aerial Sorting Truss Robot
Model T800-Ⅱ T600 T200
Max. load 5 ton 2.98 ton 1 ton
Installed power 100KW 80KW 60KW
Dead weight 20 ton 12 ton 4 ton
X-axis maximum travel 500m 500m 500m
X-axis movement speed 90m/min 120m/min 150m/min
X-axis acceleration 1m/s² 1m/s² 2m/s²
Y-axis maximum travel 30m 30m 9m
Y axis movement speed 60m/min 60m/min 60m/min
Y axis acceleration 1m/s² 1m/s² 2m/s²
Z axis maximum travel 6m 6m 6m
Z axis movement speed 30m/min 30m/min 40m/min
Z axis acceleration 1m/s² 1m/s² 2m/s²
Repeated positioning precision ±5mm ±5mm ±3mm
  • T800Series Robot
    Large logistics back-end sorting
    "Terminator" of Forklift Logistics Yard

    • An open space
      is enough       It is suitable for new construction and renovation of various warehouses, freight yards and storage yards: It can be used through plugging, exerting no impact on production)

    • 2-3 times the storage capacity of the forklift yard

    • Application of dimension reduction (High precision and high efficiency: Servo motors with fast and accurate running speeds are adopted to replace ordinary frequency conversion motors. And the whole stack ex-warehouse method is adopted. One robot across the workshop can meet the ex-warehouse capacity of 3,000 pallets per day with a first-in-first-out picking capability).

    • Free of programming (The self-developed Chinese language system is adopted, which is free of programming and manual operation with a fully automatic unmanned warehouse)

    • 5-minute quick fault recovery

    • Disruptive cost advantage

  • 01
  • An open space is enough.
    It takes 1 day to install T800 Type III hardware.
    1. At the top of the workshop
    2. It is suitable for the transformation and upgrading of the original warehouse
    3. Support outdoor use
  • 02
  • 3 times the storage capacity of the forklift yard
    No shelf
    No forklift access
    No path planning
    Play video
  • 03
  • Rack Free Technology SU30

    Full servo drive:
    high-precision servo motors with absolute coding are adopted in the actuators with no need for calibrating the origin point.
    The gigabit ring network technology is applied in the control system with shared power and communication buses.
    The distributed rack free control system with no electrical control cabinet requires no wiring, which can be applied in harsh environments such as outdoor and explosion-proof for its die-cast aluminum alloy shell with high protection level.

    Wireless communication:
    It is wirelessly connected to and communicated with the ground through the wireless module that comes with the host.
    Non-contact positioning, with the positioning accuracy of ±5mm

  • 04
  • No human interference is required
    (scheduling, operation, programming, and maintenance)
    Dynamic cargo location: AI determines the stacking position of the goods.
    Customized rules: Batch/ customer/ variety/ frequency/ weight /pallet size.
    AI Visual Obstacle Avoidance: Identify Obstacles/ Humans/ Stacks.
    Pallet automatic compensation function: Automatically compensate for settlement and pallet manufacturing errors through detecting the position of the pallet hole.
  • 05
  • 5-minute quick fault recovery
    Distributed Rack Free Control System

    A plurality of large electrical control cabinets are needed for the traditional method.
    The bulky and complex electrical control cabinet is concentrated into chips

    Fault early warning and self-diagnosis technologies
    The aerial sorting robot must be able to quickly recover from faults and perform signal processing and fault diagnosis on the basis of automatic data reading. Finally, intelligent interconnection of the system can be achieved. And real-time monitoring is configured to carry out intelligent and efficient management of the system and rapid fault recovery.

  • 06
  • Disruptive cost advantage
    With a competitive price advantage, the truss robot has a cost far lower than the three-dimensional warehouse with a short construction period, no impact on production, and a storage capacity greater than the forklift yard without human management.

Aerial Sorting Intelligent Warehouse

Aided by the leading truss robot technology, the aerial sorting robot realizes efficient aerial sorting intelligent warehouse through cross-border integration with the rack free control system in conjunction with CNC machine tool technology, driving technology and forklift technology. It can provide high-end high-power rack free control systems for other logistics automation industries and heavy automation equipment in addition to solving the problem of logistics sorting in the yard.

Sorting Principle Animation for T800 Yard Terminator

Comparison of Empty Sorting Smart Warehouse and Traditional Methods

Category Project Forklift single layer storage Automatic stereoscopic warehouse Aerial sorting robot
Requirements and Specifications Number of trays (pcs) 10,000 10,000 10,000
Tray specifications 1200x800x1000 1200x800x1000 1200x800x1000
Usage rate of floor area 39% 50.00% 80%
Shelf area (square meters) 4536 1047 1700
Infrastructure investment Gross floor area 11,513 2,093 2,125
Total land cost (10,000) 1,727 314 319
Total cost of infrastructure (10,000) 4,030 1,256 744
Total hardware investment 　 5,055 4,761 1399（27%，29%）
20-year maintenance and usage cost Manpower (number) 25 6 3
Labor cost (10,000 yuan/ year) 250 60 30
Energy consumption cost (10,000 yuan/ year) 46.9 72.4 24.5
Hardware annual maintenance cost (10,000 yuan/ year) 40 92 17
Total (10,000 yuan) 11,801 9,238 2,819（23%，31%）
Composite cost Ten thousand yuan 16,856 13,999 4,218（25%，30%）
T Series Aerial Sorting Truss Robot
Synthesis performance-to-price ratio:
The aerial sorting intelligent warehouse covers an area that is only 1/5 of that of the ordinary forklift warehouse, with the cost of hardware investment and annual use cost being only 1/3 and 1/10 of those of the ordinary forklift warehouse, respectively. Its economic benefits are 5 times as much as that of the single-layer warehouse. Evidently, it has obvious advantages in the FMCG industry.
  • 1/5 Floor area
  • 1/3 Hardware cost
  • 1/10 Annual cost to use