The T series aerial sorting intelligent library integrates technologies from the crane industry, the forklift industry, the truss robot industry, the CNC machine tool industry, the servo controller industry, and the software industry, which encapsulates the most advanced technology based on the idea of dimension reduction. In other words, a sophisticated industrial robotic system is produced into standard products that are as simple and user-friendly as home appliances, which is superior to traditional equipment over efficiency and price. The FMCGyard truss sorting robot is designed with distributed rack free control technology to achieve highly- encapsulated products and the fool application mode free of installation, commissioning, and programming, contributing to minimizing difficulty in the deployment and the use of robot systems. Also, it can realize the three-dimensional yard warehousing and ex-warehouse as well as sorting operation in an open space using the original driving track of the factory without secondary transformation of the factory building. It can be applied in industries such as the logistics industry, the chemical industry, the logistics industry, the construction industry, the manufacturing industry, the agriculture and animal husbandry, raw materials, and energy.
A servo variable gripper is adopted in the aerial sorting truss robot to grab square trays and material boxes of varying sizes within the grabbing range. In that case, it is unnecessary to customize the gripper. With the factory span designed based on the building modules, sorting robots are standard products. STON encapsulates the control system with neither ground wiring, nor drag chains and pipelines connecting to the ground. After being unloaded in the factory, it can be operated upon hoisted to the crane track using the lifting equipment. And the operating program can be downloaded from the main control terminal via the wireless network. And the control signals interacting with the ground can also be transmitted through the wireless network. It is a design that is free of deployment and maintenance. With such a standardized design, the product can be mass-produced and deployed at a low cost with a fast deployment speed, featuring cost-effectiveness.
↓ The blade robotic arm can grip the cargo, which can automatically sense the strength and state of the cargo thanks to its configuration with a current loop force control algorithm.
↓ Hidden fork design: 4 variable position forks that can be automatically shifted as per the pallet size
|Max. load||5 ton||2.98 ton||1 ton|
|Dead weight||20 ton||12 ton||4 ton|
|X-axis maximum travel||500m||500m||500m|
|X-axis movement speed||90m/min||120m/min||150m/min|
|Y-axis maximum travel||30m||30m||9m|
|Y axis movement speed||60m/min||60m/min||60m/min|
|Y axis acceleration||1m/s²||1m/s²||2m/s²|
|Z axis maximum travel||6m||6m||6m|
|Z axis movement speed||30m/min||30m/min||40m/min|
|Z axis acceleration||1m/s²||1m/s²||2m/s²|
|Repeated positioning precision||±5mm||±5mm||±3mm|
An open space
is enough It is suitable for new construction and renovation of various warehouses, freight yards and storage yards: It can be used through plugging, exerting no impact on production)
2-3 times the storage capacity of the forklift yard
Application of dimension reduction (High precision and high efficiency: Servo motors with fast and accurate running speeds are adopted to replace ordinary frequency conversion motors. And the whole stack ex-warehouse method is adopted. One robot across the workshop can meet the ex-warehouse capacity of 3,000 pallets per day with a first-in-first-out picking capability).
Free of programming (The self-developed Chinese language system is adopted, which is free of programming and manual operation with a fully automatic unmanned warehouse)
5-minute quick fault recovery
Disruptive cost advantage
Full servo drive:
high-precision servo motors with absolute coding are adopted in the actuators with no need for calibrating the origin point.
The gigabit ring network technology is applied in the control system with shared power and communication buses.
The distributed rack free control system with no electrical control cabinet requires no wiring, which can be applied in harsh environments such as outdoor and explosion-proof for its die-cast aluminum alloy shell with high protection level.
It is wirelessly connected to and communicated with the ground through the wireless module that comes with the host.
Non-contact positioning, with the positioning accuracy of ±5mm
A plurality of large electrical control cabinets are needed for the traditional method.
The bulky and complex electrical control cabinet is concentrated into chips
Fault early warning and self-diagnosis technologies
The aerial sorting robot must be able to quickly recover from faults and perform signal processing and fault diagnosis on the basis of automatic data reading. Finally, intelligent interconnection of the system can be achieved. And real-time monitoring is configured to carry out intelligent and efficient management of the system and rapid fault recovery.
|Category||Project||Forklift single layer storage||Automatic stereoscopic warehouse||Aerial sorting robot|
|Requirements and Specifications||Number of trays (pcs)||10,000||10,000||10,000|
|Usage rate of floor area||39%||50.00%||80%|
|Shelf area (square meters)||4536||1047||1700|
|Infrastructure investment||Gross floor area||11,513||2,093||2,125|
|Total land cost (10,000)||1,727||314||319|
|Total cost of infrastructure (10,000)||4,030||1,256||744|
|Total hardware investment||5,055||4,761||1399（27%，29%）|
|20-year maintenance and usage cost||Manpower (number)||25||6||3|
|Labor cost (10,000 yuan/ year)||250||60||30|
|Energy consumption cost (10,000 yuan/ year)||46.9||72.4||24.5|
|Hardware annual maintenance cost (10,000 yuan/ year)||40||92||17|
|Total (10,000 yuan)||11,801||9,238||2,819（23%，31%）|
|Composite cost||Ten thousand yuan||16,856||13,999||4,218（25%，30%）|